Boiling Process is done for removing the impurities
present in the yarn used for bleaching and dyeing.
The yarns of different counts are procured from the spinning Mills in hanks.
In order to remove the impurities, the yarn is boiled for 8 to 9 hours adding
Washing Soda. Then the yarn thoroughly washed 3-4 times using clean water
and is dried in the Sun. We are using Copper vessels for the processes and
wood is used as fuel.The Processed yarn is bleached using bleaching powder/Hydrogen
peroxide. According to the requirement, this yarn is dyed or is used directly,
for weaving After each and every process the yarn is washed with water and
dried in the sun.
When the yarn is made into fabric, the interesting and intricate constructions
begin to add beauty of appearance as well as serviceability. The various finishing
processes suggest additional means of enhancing the appearance of the newly
formed fabric. It remains for dyeing and printing processes to provide lasting
beauty and delight to the beholder by adding color to fabrics. Dyeing is the
process of impregnating the fiber, yarn or fabric with the dye stuff. Dyeing
can be done On the fibre, yarn or fabric.
is the method by which color is applied to the fabric. In the dyeing process,
fiber, yarn or fabric is impregnated with the dye stuff.
Usually we are dyeing the material on the yarn stage and it gives the fabric
even shades of colours and desired depth. We are manufacturing white and coloured
fabric. We are weaving the fabric using dyed yarn. We are selecting the correct
dyes for getting various shades. Different dyes for different colors have
different degrees of fastness to various conditions like perspiration, dry
cleaning, bleach, salt water, swimming pool additives, atmospheric gases,
or air pollutants. Dyes may sometimes bleed too.
This converts the package of the yarn. The Hank yarn is wounded on the pirn(small
bobbin used in handloom weaving) for preparing the weft. It is done manually,
especially ladies are engaged in this work. The yarn for weft is winded to the
bobbin. The next process is preparing of the yarn for warp and it is called
Cones of yarn are creeled on to a machine and a sheet of yarn on beam is produced
by winding about 500 to 700 threads together. Its length is precise and preset
to avoid wastage at subsequent stage. Warp yarns have to withstand tension and
chafing in the weaving stage. It is therefore necessary to strengthen them and
import surface smoothness. This is done in sizing process whereby several beams
of yarn depending on the number of threads required in a warp sheet (which is
determined in fabric width and density) are passed through a starch based solution.
After passing through this solution it is wound on beams. This is called weaver's
beam and now the final yarn is ready for weaving.
is the preparatory stage for weaving, which prepares the yarn for weaving.
is interlacing of vertical yarn (warp) and horizontal yarn (weft). Depending
on the type of weave, warp yarn sheet is divided and lifted. An opening is created
through which weft yarn is inserted.
Then the other portion of the warp sheet is lifted and weft yarn is passed again.
This gives the binding as interstices are created through this process. Weft
yarn is carried across in a pirn held in a shuttle. This is the basic weaving
process. The shuttle is thrown from one end of the warpsheet to another by hand.
is "the totality of features and the characteristics of a product or service
that bears on its ability to satisfy the stated or implied needs"
Quality of the products is thoroughly checked by our trained and qualified personnel.
The Inspection is carried out at various stages such as purchase of raw material,
during the manufacturing process and final stage to assess the status of the
product for acceptance or otherwise. The products are inspected to appraise
the quality of the product in terms of manufacturing defects and adherence to
the specification and other requirements.
The made-ups are then switched at our factory. Styles are
followed in precision with great care given to detailing in each and every
made-up item. This unit has a workforce of 45 workers and smaller items like
cushion covers are finished at a rate of thousand pieces a day and items such
as ready curtains at a rate of 200 pieces a day.